Innovative considerations for efficient multi-(product) use of Protein-A columns

Innovative considerations for efficient multi-(product) use of Protein-A columns

ABSTRACT

In traditional monoclonal antibody (mAb) manufacturing, the first purification process step of crude harvest (obtained from cell culture) is Protein-A Chromatography. This expensive column resin is often under-utilized for clinical or orphan
drug products since the chromatography columns are dedicated per product. In this paper, three innovative
considerations for more efficient use of Protein-A chromatography columns are discussed:

• Evaluating possibilities of extending the lifetime of a Protein-A chromatography column by approaching cleaning as a
process using identified Critical Process Parameters (CPPs) and Critical Material Attributes (CMAs) in a computerized
Computer Fluid Dynamics (CFD) model,
• Re-evaluating the sequence of the purification chromatography steps of monoclonal antibodies manufacturing by
incorporating the Protein-A column as the last chromatography purification step which results in benefits from a cost,
cleanability and sustainability perspective, and
• Exploring the possibilities of sharing a Protein-A chromatography column with additional mAb products and steps for
future application. These three considerations can potentially lead to a more efficient use of the Protein-A chromatography
column in mAb manufacturing while reducing the costs of development and manufacturing.

Jennifer Spiegler

Staff Validation Engineer at Janssen Biologics Leiden, the Netherlands


Jennifer Spiegeler is Staff Validation Engineer at Janssen Biologics Leiden, the Netherlands. She has 20 years of experience in the Biologics Large Molecule field as she had former positions as QC compliance officer, GMP trainer, Bioprocessing specialist and QA specialist. Jennifer has a Bachelor Degree in Plant Biotechnology from the applied University of Rotterdam and is currently disserting her Master of Science degree at Technical University in Dublin in Pharmaceutical Validation Techniques.

She develops strategies for cycle development, qualification, validation and/or verification approaches for large molecule manufacturing (Covid 19 Vaccine and Monoclonal antibodies). She is a cleaning validation expert including development of risk based approaches, soiling assessments, maximum allowable carry-over calculation, development of cleaning cycles, cleaning verification and validation approaches. Next to that, she conducted risk assessments for product contact polymerics and is part of the development of a risk based approach for introducing new polymerics. Currently, she is project lead for scaling up manufacturing of a monoclonal antibody.